In today’s fast-paced e-commerce and 3PL logistics environment, improving packaging efficiency, flexibility, and sustainability has become a core challenge for many businesses.
At BJT Pack Group, through our global brand LockedAir, we don’t just provide machines—we deliver tailored packaging solutions that directly address on-site pain points.
Customer Background
A large 3PL fulfillment center operates a 30-station packaging line.
With traditional air cushion machines, they would need 15–20 individual units—resulting in frequent film changes, high maintenance demands, limited space, and low overall efficiency.
Our Custom Solution
Deployed Overhead Basket for Air Bag Transmission System
Configured with only 1–2 LockedAir LA-E4S air cushion machines + blower + customized sensor pipeline system
Air pillows are automatically transported overhead and delivered directly to each workstation
Core Benefits
Air pillow just near hands: cushions are delivered right where packers need them
Automatic filling: no manual transfer or replenishment required
Save space: frees up valuable floor space by reducing machine clutter
One system feeds many: only 1–2 machines can serve 10–20 workstations simultaneously
Customer Gains
Significantly improved packaging efficiency
Reduced maintenance and labor costs
Optimized workspace utilization
Customer Background
A mid-sized e-commerce warehouse had decentralized packing stations with very limited floor space.
Previously, each workstation required its own air cushion machine—resulting in wasted space and low flexibility.
Our Custom Solution
Creatively deployed Auto/Manual Lift Air Cushion System
Integrated a LockedAir air cushion machine with an overhead net structure, directly connected to existing packing tables
With just one LockedAir machine + lift system, multiple stations could share the same supply
Results
Effectively solved floor space challenges
Increased system flexibility with shared workstations
Praised by the customer as their "Air Cushion Magician".
With LockedAir (air cushion system) and LockedPaper (paper protective packaging), BJT Pack Group is committed to providing customized, sustainable, and high-performance packaging solutions for businesses worldwide.
We help 3PLs, fulfillment centers, and e-commerce warehouses transform packaging operations—delivering efficiency, cost savings, and sustainability in one complete system.
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